Fabricated Metal Sign Letters

Font Styles - Font Types - Letter Sizes - Colors - Finishes - Mounting Options

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Fabricated Metal Letters
Can Type options

Not designed for lighting
Font Style: font options

Return Depth
Upper Case Size: case options
Metal Finish finish options
Mounting Method: mounting options
Price per Letter: $67.32
Sign Price: $0.00
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Template Price adds: $0.00
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Standard Lead Time
15-20 Business Days

For custom options call

Gemini Sign Letters
is an authorized reseller of
Gemini Incorporated.

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For custom quotes please email: sales@geminisignletters.com or call 1-800-270-3343.

When you use words like "Upscale," "Elegant," and "High End" to describe the type of letters you are looking for or ask about high end fabricated metal sign letters, Gemini Sign Letters can help. Our Stainless Steel Fabricated Sign Letters are premium letters that have been expertly crafted to meet your exacting specifications. With lead-free silver solder and sharp 90° angle edges, our Fabricated Metal Letters offer the ultimate in beauty and production standards.

Gemini Fabricated Metal Sign LettersWhere to Use Fabricated Metal Sign Letters:

  • When depth is required in letterstyle and/or logo
  • When a high-end look is desired
  • When mirror face and returns are needed
  • When you want to convey a sense of permanence
  • When backlighting is necessary.

Fabricated Metal Sign Letter Fonts

Our fabricated metal sign letters are available in 101 font styles and our customization capabilities provide virtually unlimited design potential.

For custom fonts and logos, as well as multiple quantity orders, call Gemini at 800-270-3343.

Gemini Fabricated Metal Sign Letters

Gemini Fabricated Metal Custom Logos and LettersFabricated Metal Sign Letter Colors

Fabricated metal sign letters are available in 45 standard colors. Additionally, custom colors are available upon request.

Fabricated Metal Sign Letter Sizes

We provide you with a chart of our current letter sizes to help you choose the correct sizes for your Fabricated Metal sign letters. Some styles are exclusively uppercase fonts while others are also available in lowercase letters. The sizes of upper and lower case letters are already matched for you. If your design calls for letters with a non-traditional font match please contact Gemini at 800-270-3343.

Mounting Methods for Fabricated Metal Letters

Various installation methods are available for fabricated metal letters depending on your application. We also provide you with installation instructions and hardware mounting supplies for all of our letters including metal laminate.

Gemini Fabricated Metal Sign LettersWhy Buy Gemini Fabricated Metal Sign Letters?

  • Hand Crafted Beauty
  • Virtually unlimited design potential
  • Stainless steel is much more durable than aluminum
  • Finishes include baked enamel paint, natural satin stainless steel, polished stainless steel, satin gold titanium, and polished gold titanium
  • Channels are perfect for LED and neon
  • Can be made to your custom fonts and designs
  • Guaranteed For Life!

The Material:

Letters are made with standard stainless steel alloy #304, which offers excellent corrosion resistance and effectively combats tarnishing under most circumstances. In addition, We offer titanium-coated stainless steel for the ultimate "gold" letter finish available. This material is comprised of #304 stainless coated with a thin layer of tinted titanium. Due to the fabrication process, the edge of all faces on letters and logos have thin lines of exposed #304 stainless that will be buffed smooth on polished letters, or stroked on satin letters to maintain consistency in appearance.

Blue Flame Metal Letters Sign

The Process:

Whether your project begins with your original artwork or adapts a standard style, Gemini Sign Letters will reproduce your design to your exact specifications, using precision-guided lasers, jigsaws or routers to cut the letters, logos and shapes from thin gauge sheets of single-directional stainless steel or premium titanium-coated stainless steel.

For most letters, 22-gauge material provides the proper balance of strength and weight, while some larger letters require 20-gauge material to provide adequate strength. The letter returns are produced from narrow band material or cut to size based on the desired letter depth and bent to the contour of the laser-cut faces to produce a hollow-backed letter with 90° angle edges that have clean, crisp corners and hand-soldered using a lead-free silver solder. Tests on our welds indicate the ability to withstand temperatures below -40°F and exceeding 350°F.

All fabricated metal sign letter products are either buffed, stroked or painted per specification. Our standard polished material is a high grade of single directional polish. Virtually no grain is visible to the naked eye. We also offer a truly non-directional polished material at a slightly higher cost for the most discerning customers.

Brackets are soldered on the inside of these metal sign letters to receive threaded studs. This involves a welded strap joining the letters' returns with a stud-welded boss to accept mounting studs centered in the strap. This method produces a strong fabricated sign letter by giving strength to the already formidable welded side returns. Fabricated Metal Sign Letters are recommended for retail or architectural letters that are at least 1/2? thick, where high-end quality fabrication is required, and where metal finishes are desired.

Fabricated Sign Letters can also be used in combination with neon lights or LEDs to create internally illuminated signage. Common users of these "halo lit" letters with neon and LED lighting include museums, office complexes, financial institutions and other buildings that require an extremely high-end look for their signage.

Gemini Signs is an Authorized Reseller for Gemini Incorporated. If you are a sign company, please call them directly.